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Modular vacuum clamping systems specifically designed for thin-walled Wire EDM parts (0.1mm–5mm thickness). The non-magnetic zirconia ceramic baseplate ensures zero distortion under 0.01Pa vacuum pressure, compatible with 5-axis EDM machines.
2,Applications:
Medical Implants: Produces intricate spinal screws and dental prosthetics from biocompatible titanium.
Aerospace: Cuts turbine blade cooling channels in Inconel 718 with Ra 0.8μm surface finish.
Micro-Molding: Enables <0.05mm kerf widths for microfluidic device fabrication.
3,Specifications
| material | |||||
| aluminium | Aluminum has excellent thermal and electrical conductivity. However, aluminum is naturally soft and may produce gelatinous buildup after processing. If not properly operated, it is difficult to cut during processing. | ||||
| titanium | Edm machining is well suited for titanium because the process can withstand the viscosity of this alloy and break down lengthy chips. However, deionized water is needed as a medium to help control the heat generated during processing. | ||||
| steel | Steel is a very strong metal, and many manufacturers tend to use wire cutting machines instead of CNC machines for machining complex steel features. However, this material generates a lot of heat, so necessary precautions need to be taken. | ||||
| brass | Brass has a high tensile strength and is easy to cut by machine. But the cutting speed should be slow because it is a soft metal. | ||||
AI-Enhanced Wire Consumption Tracking: Upcoming IoT sensors will predict wire replacement needs via cloud analytics.
Eco-Certified Production: Transitioning to 100% recycled tungsten by 2025 to meet EU RoHS 3.0 standards.
Adaptive Coating Technology: Planned graphene-infused coating to reduce dielectric fluid usage by 30%.
FAQ
-What other types of EDM are available?
In addition to Wire cutting discharge machining (Wire EDM), there are drilling discharge machining and sinking hole discharge machining. They differ in the electrodes they use. The electrode of drilling and discharging machining is tubular, which can process finer and deeper holes. Sink hole discharge machining, on the other hand, uses conductive metal to form a "positive electrode" of the desired shape.
-What is the difference between wire cutting and laser cutting?
Laser cutting uses a high-power thermal beam to cut the material, while wire-cut discharge machining uses the electrical processing of the workpiece of the wire.
-Why use deionized water in wire-cut discharge machining?
Deionized water has low carbon properties, which can be used as a coolant to regulate the dielectric temperature.