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High Strength Aluminium 5052 Sheet Metal Parts for Solar Panel Mounting Frames
Product Description:
Sheet metal products have several key characteristics:
1. Lightweight: Sheet metal is thin, making the products light yet durable.
2. High Strength: Despite being thin, sheet metal offers strong structural integrity and resistance to external forces.
3. Flexibility: It can be easily shaped, cut, and bent into various designs, providing versatility in manufacturing.
4. Cost-Effective: Due to the material's availability and the efficiency of the manufacturing process, sheet metal products are typically affordable.
5. Corrosion Resistance: Depending on the metal used, many sheet metal products are resistant to corrosion, especially when treated or coated.
6. Customizable: Sheet metal can be tailored to specific sizes, shapes, and functions, allowing for custom designs in various industries.
7. Good Thermal Conductivity: Many sheet metal materials, such as aluminum and copper, have excellent thermal conductivity, making them suitable for heat-related applications.
These characteristics make sheet metal products widely used in industries like automotive, aerospace, electronics, and construction.
Ease of Recycling
Sheet metal products are highly recyclable, making them an environmentally friendly option for manufacturing. Metals like aluminum, steel, and stainless steel can be recycled multiple times without losing their properties, reducing the need for virgin materials and minimizing waste.
Recycling sheet metal is an energy-efficient process that requires less energy than producing new metal from ore, leading to a reduction in carbon emissions. This makes sheet metal an attractive choice for industries focused on sustainability and reducing their environmental footprint.
In industries such as automotive manufacturing, recycling scrap metal is a standard practice, helping to lower costs and reduce the environmental impact of production. Furthermore, recycling programs for sheet metal ensure that used products, such as old car parts or appliances, are reused and repurposed for new applications.
Resistance to Extreme Temperatures
Sheet metal materials such as stainless steel and aluminum alloys are known for their ability to withstand extreme temperatures, both hot and cold, without compromising their structural integrity. This characteristic is especially important in industries like aerospace, automotive, and heavy machinery.
In the aerospace industry, for example, sheet metal components are exposed to high temperatures during flight and operation, requiring materials that maintain their strength and form under extreme conditions. Similarly, in industrial applications, sheet metal parts are used in machinery and equipment that operate at high temperatures, such as furnaces, heat exchangers, and power plants.
Applications:
I. Characteristics of Aluminum
1. Lightweight: Aluminum has a density of only 2.7 g/cm³, about one-third that of steel, making it ideal for products that require weight reduction.
2. Corrosion Resistance: It has excellent oxidation resistance. When exposed to air, a thin layer of aluminum oxide forms on the surface, providing protection against corrosion.
3. Electrical and Thermal Conductivity: While not as conductive as copper, aluminum still offers good electrical and thermal conductivity and is preferred in many applications due to its lightweight.
4. Recyclability: Aluminum is 100% recyclable and retains its properties during the recycling process, making it valuable from both an economic and environmental perspective.
5. Formability: Aluminum is highly ductile and easy to process, allowing it to be stretched, extruded, and rolled into various shapes.
6. Non-Magnetic: Being a non-magnetic metal, aluminum is suitable for use in devices sensitive to magnetism.
Aluminum (Al) is a lightweight, soft, and highly ductile metal that is widely used across various industries.
Sandblasting process refers to the use of high-speed sand flow impact to deal with metal surfaces, including cleaning and roughening of metal surfaces, so that the surface of aluminium and aluminium alloy parts can obtain a certain degree of cleanliness and roughness, both to improve the mechanical properties of the surface of the parts, to improve the fatigue resistance of the parts, but also increase the adhesion between the parts of the primary surface and the coating, on the durability of the coating film and the leveling of the coating, decorative and more beneficial. Found in some products, through the sandblasting process to form a kind of matte pearl silver surface effect is still very good-looking, sandblasting gives the surface of the metal material presents more subtle matte touch.
| Aluminium 5051,- Al: 95.8-98.3%- Mg: 2.2-2.8%- Mn: 0.1-0.4%- Si: 0.25%- Fe: 0.4% max- Cu: 0.1% max,- High corrosion resistance, especially in marine environments- Excellent weldability- Moderate strength,- Clean regularly with mild detergent and water- Avoid harsh chemicals- Consider protective coatings for outdoor use |
| Aluminium 5052,- Al: 97.25% min- Mg: 2.2-2.8%- Cr: 0.15-0.35%- Mn: 0.1% max- Si: 0.25% max- Fe: 0.4% max,- Excellent corrosion resistance- High strength-to-weight ratio- Good formability and weldability,- Regularly clean with water- Avoid abrasive cleaners- Apply anodizing or coatings for extended durability |
| Aluminium 6061,- Al: 97.9% min- Mg: 1.0-1.5%- Si: 0.4-0.8%- Cu: 0.15-0.4%- Cr: 0.04-0.35%- Mn: 0.15% max- Fe: 0.7% max- Zn: 0.25% max,- Excellent machinability- High strength and toughness- Good corrosion resistance,- Clean with mild soap and water- Inspect welds regularly- Use lubricants for moving parts to reduce friction |
| Aluminium 7075,- Al: 87.1% min- Zn: 5.1-6.1%- Mg: 2.1-2.9%- Cu: 1.2-2.0%- Cr: 0.18-0.28%- Mn: 0.3% max- Si: 0.4% max- Fe: 0.5% max,- Extremely high strength- Lightweight and strong- Excellent fatigue resistance,- Regular cleaning recommended- Apply anodizing or coatings for protection- Handle carefully during machining |
| Stainless Steel SS304,- Fe: Balance- Cr: 18-20%- Ni: 8-10.5%- Mn: 2% max- Si: 1% max- C: 0.08% max- P: 0.045% max- S: 0.03% max,- Good corrosion resistance- Excellent formability and weldability- Non-magnetic in annealed condition,- Clean with water and mild detergents- Regular polishing or passivation- Avoid prolonged exposure to harsh chemicals |
| Stainless Steel SS316,- Fe: Balance- Cr: 16-18%- Ni: 10-14%- Mo: 2-3%- Mn: 2% max- Si: 1% max- C: 0.08% max- P: 0.045% max- S: 0.03% max,- Superior corrosion resistance (especially in saltwater)- Excellent weldability- Higher pitting resistance,- Regular cleaning with water- Rinse after exposure to saltwater- Periodic inspections for pitting and corrosion |
| Stainless Steel SS316L,- Fe: Balance- Cr: 16-18%- Ni: 10-14%- Mo: 2-3%- Mn: 2% max- Si: 1% max- C: 0.03% max (lower than SS316)- P: 0.045% max,- Excellent corrosion resistance- Ideal for harsh chemical environments- Non-magnetic in annealed condition,- Regular cleaning with water- Avoid harsh chemicals- Consider passivation for increased corrosion resistanc |
| Name: | Aerospace parts |
| Tolerance | ISO2768M |
| Material | Aluminium 7075 |
| Roughness | Ra3.2 |
| Surface Treatment | As machined |
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