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Aluminium 5051 Sheet Metal Parts for Automotive Chassis and Body Panels Custom Manufacturing
Product Description:
Sheet metal products have several key characteristics:
1. Lightweight: Sheet metal is thin, making the products light yet durable.
2. High Strength: Despite being thin, sheet metal offers strong structural integrity and resistance to external forces.
3. Flexibility: It can be easily shaped, cut, and bent into various designs, providing versatility in manufacturing.
4. Cost-Effective: Due to the material's availability and the efficiency of the manufacturing process, sheet metal products are typically affordable.
5. Corrosion Resistance: Depending on the metal used, many sheet metal products are resistant to corrosion, especially when treated or coated.
6. Customizable: Sheet metal can be tailored to specific sizes, shapes, and functions, allowing for custom designs in various industries.
7. Good Thermal Conductivity: Many sheet metal materials, such as aluminum and copper, have excellent thermal conductivity, making them suitable for heat-related applications.
These characteristics make sheet metal products widely used in industries like automotive, aerospace, electronics, and construction.
Advantages of Sheet Metal Fabrication:
Here are five distinct advantages of sheet metal products, different from those previously mentioned:
1. Precision Fabrication: Advanced technologies like laser cutting and CNC machining allow for highly precise and accurate production of sheet metal components, ensuring consistency and tight tolerances in large-scale manufacturing.
2. High Production Speed: Sheet metal fabrication processes, such as stamping or punching, allow for fast mass production, making it suitable for industries with high-volume manufacturing needs.
3. Ease of Assembly: Sheet metal parts can be easily joined through processes like welding, bolting, or riveting, simplifying the assembly of complex structures.
4. Aesthetic Flexibility: Sheet metal can be finished in various ways, including polishing, painting, powder coating, or anodizing, allowing for both functional and aesthetic customization of the final product.
5. Thermal and Electrical Conductivity: Certain metals like copper and aluminum have excellent thermal and electrical conductivity, making sheet metal a preferred material for heat sinks, electrical enclosures, and other heat or electricity-sensitive applications.
Applications:
I. Characteristics of Aluminum
1. Lightweight: Aluminum has a density of only 2.7 g/cm³, about one-third that of steel, making it ideal for products that require weight reduction.
2. Corrosion Resistance: It has excellent oxidation resistance. When exposed to air, a thin layer of aluminum oxide forms on the surface, providing protection against corrosion.
3. Electrical and Thermal Conductivity: While not as conductive as copper, aluminum still offers good electrical and thermal conductivity and is preferred in many applications due to its lightweight.
4. Recyclability: Aluminum is 100% recyclable and retains its properties during the recycling process, making it valuable from both an economic and environmental perspective.
5. Formability: Aluminum is highly ductile and easy to process, allowing it to be stretched, extruded, and rolled into various shapes.
6. Non-Magnetic: Being a non-magnetic metal, aluminum is suitable for use in devices sensitive to magnetism.
Aluminum (Al) is a lightweight, soft, and highly ductile metal that is widely used across various industries.
Sandblasting process refers to the use of high-speed sand flow impact to deal with metal surfaces, including cleaning and roughening of metal surfaces, so that the surface of aluminium and aluminium alloy parts can obtain a certain degree of cleanliness and roughness, both to improve the mechanical properties of the surface of the parts, to improve the fatigue resistance of the parts, but also increase the adhesion between the parts of the primary surface and the coating, on the durability of the coating film and the leveling of the coating, decorative and more beneficial. Found in some products, through the sandblasting process to form a kind of matte pearl silver surface effect is still very good-looking, sandblasting gives the surface of the metal material presents more subtle matte touch.
| Aluminium 5051,- Al: 95.8-98.3%- Mg: 2.2-2.8%- Mn: 0.1-0.4%- Si: 0.25%- Fe: 0.4% max- Cu: 0.1% max,- High corrosion resistance, especially in marine environments- Excellent weldability- Moderate strength,- Clean regularly with mild detergent and water- Avoid harsh chemicals- Consider protective coatings for outdoor use |
| Aluminium 5052,- Al: 97.25% min- Mg: 2.2-2.8%- Cr: 0.15-0.35%- Mn: 0.1% max- Si: 0.25% max- Fe: 0.4% max,- Excellent corrosion resistance- High strength-to-weight ratio- Good formability and weldability,- Regularly clean with water- Avoid abrasive cleaners- Apply anodizing or coatings for extended durability |
| Aluminium 6061,- Al: 97.9% min- Mg: 1.0-1.5%- Si: 0.4-0.8%- Cu: 0.15-0.4%- Cr: 0.04-0.35%- Mn: 0.15% max- Fe: 0.7% max- Zn: 0.25% max,- Excellent machinability- High strength and toughness- Good corrosion resistance,- Clean with mild soap and water- Inspect welds regularly- Use lubricants for moving parts to reduce friction |
| Aluminium 7075,- Al: 87.1% min- Zn: 5.1-6.1%- Mg: 2.1-2.9%- Cu: 1.2-2.0%- Cr: 0.18-0.28%- Mn: 0.3% max- Si: 0.4% max- Fe: 0.5% max,- Extremely high strength- Lightweight and strong- Excellent fatigue resistance,- Regular cleaning recommended- Apply anodizing or coatings for protection- Handle carefully during machining |
| Stainless Steel SS304,- Fe: Balance- Cr: 18-20%- Ni: 8-10.5%- Mn: 2% max- Si: 1% max- C: 0.08% max- P: 0.045% max- S: 0.03% max,- Good corrosion resistance- Excellent formability and weldability- Non-magnetic in annealed condition,- Clean with water and mild detergents- Regular polishing or passivation- Avoid prolonged exposure to harsh chemicals |
| Stainless Steel SS316,- Fe: Balance- Cr: 16-18%- Ni: 10-14%- Mo: 2-3%- Mn: 2% max- Si: 1% max- C: 0.08% max- P: 0.045% max- S: 0.03% max,- Superior corrosion resistance (especially in saltwater)- Excellent weldability- Higher pitting resistance,- Regular cleaning with water- Rinse after exposure to saltwater- Periodic inspections for pitting and corrosion |
| Stainless Steel SS316L,- Fe: Balance- Cr: 16-18%- Ni: 10-14%- Mo: 2-3%- Mn: 2% max- Si: 1% max- C: 0.03% max (lower than SS316)- P: 0.045% max,- Excellent corrosion resistance- Ideal for harsh chemical environments- Non-magnetic in annealed condition,- Regular cleaning with water- Avoid harsh chemicals- Consider passivation for increased corrosion resistanc |
| Name: | Aerospace parts |
| Tolerance | ISO2768M |
| Material | Aluminium 7075 |
| Roughness | Ra3.2 |
| Surface Treatment | As machined |
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